HELIOS Series Double-Column Type 5-Axis Machining Center
Model：FG-4235-5A / 5235-5A / 6235-5A
Finite Element Analysis is applied to simulate
the machine structure under realistic loading
conditions. All structural components are
optimized to meet the required rigidity and
stability.
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the machine structure under realistic loading
conditions. All structural components are
optimized to meet the required rigidity and
stability.
Description
The 5-axis machining center stands out as one of the high-efficiency, multifunctional solutions provided by Qifa Corporation. This machine tool features all-around machining capabilities, allowing processing on five different faces in a single clamping operation, significantly enhancing production efficiency.
- High-Rigidity Roller Guideways: The X and Y axes utilize high-load, high-precision, low-friction roller linear guideways. Combined with multiple sliders, this design increases the machine's load capacity, ensuring feed rigidity and maintaining machining accuracy and longevity over extended periods.
- High-Rigidity Gantry Structure Design: Featuring high-rigidity columns and a widened, reinforced dual-beam base, this structure provides excellent rigidity and vibration damping performance. It delivers outstanding chip removal efficiency and high machining precision.
- Optimized Structure with FEA Finite Element Analysis: Using finite element analysis (FEA) software, the dynamic simulation and structural analysis identify deformation and stress distribution. This enables an optimized structural design that meets users' demands for high precision and rigidity.
A machine tool with exceptional rigidity starts with meticulous attention to detail, down to a single screw component. The HELIOS Gantry Series, backed by 40 years of design and manufacturing experience, develops and produces key components in-house, mastering core technologies to create top-tier machines.
- Integrated Vertical and Horizontal Machining: Allows rapid tool changes, with the horizontal spindle aligned through the C-axis center to enhance precision.
- C-Axis Rotation: The C-axis can rotate ±185 degrees with a standard division angle of 5 degrees.
- Advanced C-Axis Options: Standard 5-degree indexing, with an optional 0.001-degree division for independent system indexing.
Specifications
| Model | Unit | FG-4235-5A | FG-5235-5A | FG-6235-5A |
| Stroke | ||||
| X Axis | mm | 4,200 | 5,200 | 6,200 |
| Y Axis | mm |
3,500 |
||
| Z Axis | mm | 1,000 | ||
| Distance Between Columns (DBC) | mm | 3,000 | ||
| Head (TTFE3) | ||||
| A Axis (Tilting) | degree | +95 ~ -120 | ||
| C Axis (Rotating) | degree | +/-200 | ||
| Work Table | ||||
| Table Size | mm | 4,000 x 2,500 | 5,000 x 2,500 | 6,000 x 2,500 |
| T-slot Configuration (Width/Number/Pitch) | 9 / 28 / 250 + 2 / 28 / 150 | |||
| Max. Loading | kg | 18,000 | 22,000 | 25,000 |
| Spindle | ||||
| Spindle Nose To Table Surface | mm | 120 ~ 1,120 | ||
| Spindle Driven Method | Built-in | |||
| Spindle Taper | HSK-A63 | |||
| Spindle Motor Power | kW | 35 / 49 (S1-Cont./ S6-40%) | ||
| Spindle Motor Torque | Nm | 120 / 170 (S1-Cont./ S6-40%) | ||
| Spindle Speed | rpm | 12,000 (Opt.: 15,000) | ||
| Rapid Feed | ||||
| X,Y Axes Rapid Feed | m/min | 15 / 15 | 15 / 15 | 12 / 15 |
| Z Axis Rapid Feed | m/min | 12 | ||
| Cutting Feed | mm/min | 10 | ||
| ATC | ||||
| ATC Type | Chain type | |||
| Tool Number | T | 32 (Opt.: 40 / 60) | ||
| Max. Tool Weight | kg | 8 | ||
| Max. Tool Diameter (With Adj. Tool/Without Adj. Tool) | mm | Φ80 / Φ150 | ||
| Max. Tool Length | mm | 300 | ||
| Accuracy (ISO 230-2) | ||||
| X/Y/Z Axis Positioning | mm | 0.025 | 0.03 | 0.04 |
| X/Y/Z Axis Repeatability | mm | 0.02 | 0.025 | 0.03 |
| General | ||||
| Required Air Pressure | kg/cm2 | 6 | ||
| Machine Weight | kg | 45,000 | 52,000 | 59,000 |
| Machine (WxDxH) | mm | 11,099 x 5,570 x 5,600 | 13,255 x 5,570 x 5,600 | 16,000 x 5,570 x 5,600 |
Accessories
| Standard Accessories | Optional Accessories | Controller Options |
|---|---|---|
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